What is the KTM’s real-time tool wear and breakage detection system?

100% validated quality certification technology

• Use of many customers in Korea (1200 customers and 170,000 installed as of 2019)
• Good price (Many companies that collect investment for at least 3 months!!)
• Down Pricing with 3 different versions (Economy, Standard, Premium)
• In case of abnormal operation, alarm is triggered to induce permanent use of the tool monitoring system (Force function!!))
• 2 domestic patents acquired
• Industry's First ISO9001 Acquisition (2013.2.4),ISO9001:2015 Revised
• Products exported to different countries, including the United States, China, Taiwan, India, Mexico, Japan and Poland
• Partner registration - Machine tools companies : Hyundai Wia, Doosan Machine Tools, Korea FANUC,SMEC, KOMATECH, Daesung Hi-Tech, etc. - Automotive industry : Hyundai-Kia Motor Group, GM Korea

What is the real-time tool wear and breakage detection system?

Differentiated technology related to detection

• Direct Sensing Using Super Precision Sensors. (not using NC Data)
• Non-interference Cycle Time. (Zero Loss Time)
• Unlimited number of tools attached to the machine tool. (monitoring technology per axis)
• One tool-monitoring PC, monitoring up to 12 simultaneous machine tools, (however, the sensing system for each machine must be installed.)
• More than 0.1 mm drill can be detected (M3.5 Roll-Tap damage detected in the world's first aluminum material)
• Various machine stop methods for limit contact (immediately stop, after process stop, and after product stop)

Easy-to-use operator-centric technology

• Quality management through Tool Monitoring screen.
• Operation of a separate light lamp (red or red+green(optional)) when an alarm is triggered for ease of operator identification.
• Simple operation. (5 minute training)
• Use Software Worldwide Language Support.
• Optimized Linux (Linux, Zero OS Cost)operating system. (can be Windows OS operating system as needed)

Massive Data Delivery Manager-centric technology

• Automatic DB-stored black box function in Tool Monitoring SW executable.
• Process and non-processed production can be carried out, and the timing and cause of the defect can be checked.
• 30 days data can be downloaded to a server using the network system using separate USB output /Tool Monitoring only FTP SW. Provides trend by tool and alarm history management and analysis data by machine

Rapid A/S technology

• Own-technology and service system for immediate response.
• Diagnose hardware problems directly on Tool Monitoring SW.
• Dedicated program enables remote A/S anywhere in the world.